sunrise AlS Series
Automatic Angle Processing System
The Sunrise ALS is a fully automated CNC angle line built for structural steel fabricators who process angle and flat bar in volume — angle clips, brackets, bracing, tower and track components, rail parts, and truck chassis parts. It automatically punches both legs of angle, shears to length with no slug loss, and marks parts at an integrated dot-peen station, all driven from DXF/NC1 and Tekla files so programs move from the office to the shop floor with less manual layout.
Trilogy Machinery is the exclusive United States importer and distributor for Sunrise — supported by a nationwide network of dealers — backing every ALS with U.S.-based sales, stocked OEM parts, factory-authorized service, and lifetime phone & email support from Belcamp, Maryland.
Operation: The operator loads the angle onto the all-steel in-feed rollers; the system engages and pneumatically clamps the material, measures the length, and then processes it by automatically punching both legs of the angle and shearing (without a slug) to length, utilizing the industrial-strength rack-and-pinion drive system. When the bar is complete, the system will automatically retract, drop the 6″ scrap, and move to the load position to repeat the process.
Capacities:
- Shearing – 170 Ton Shear:
- Angle: 2″ x 2″ x 1/4″ up to 6″ x 6″ x 1/2″ – No Slug Loss
- Capable of 1″- 3″ x 3/16″ Angle with Special Tooling
- Optional Flat Bar: 2″ x 1/4″ up to 6″ x 1/2″ – No Slug Loss
- Punching – Dual 66 Ton Punch Cylinders:
- 1.5″ up to the rated tonnage – Material – 65,000 PSI Tensile.
- 2 independent punches per leg
- Minimum 1″ gauge line or 0.75″ with special tooling. Uneven leg angle is supported – the gauge line is based on the taller leg.
- Positioning Speed: Up to 50′ per Minute – Variable Speed
- Accuracy: +/- 0.004″/ Foot
- In-Feed Length: 20′ Standard – Expandable to 50′. (Manual outfeed sections available)
Industries and Applications:
- Angle clips, brackets, bracing bars, and more
- Tower builders, track and rail
- Truck Chassis, lawnmowers
Capabilities at a Glance
Angle & flat bar processing, punching, shearing, marking, and file import — in one automated pass.
Get to know the ALS Series
Standard Features
- 27″ HD Monitor with Touch-Screen, Windows Controller featuring multi-program memory, nesting ability, multiple pattern templates, DXF/NC1 Import, TeamViewer Remote Diagnostics, WiFi, USB, 3D Part Rendering
- 20′ In-Feed with Rack-and-Pinion Drive System, expandable up to 50′
- Hydraulic punch strippers, hydraulic hold-down for shearing, and pneumatic hold-downs for in-feed
- Dual Punch Feature – Two independent punches, up to 1.5″ capacity, per leg of angle with tandem 66-ton punch cylinders
- No slug loss shear-cut featuring multi-sided blades, adjustable blade gap
- Automatic Pneumatic Material Clamping and Squaring
- Fully enclosed punching and shearing operations for operator safety, with interlocked doors.
- Integrated cooling system with hydraulic oil cooler
- 2-Year Parts and Labor Warranty! Backed by service technicians and OEM parts in Maryland!
Optional Features
- Scribe/Dot Peen Marking Station
- Flat-bar processing
- Light Curtain Safety System
- Automatic lubrication system with programmable spray pattern
- Auto-Loader for Angles
Frequently Asked Questions
Trilogy Machinery is the exclusive United States importer and distributor for Sunrise Ironworkers and Sunrise processing systems, supported by a nationwide dealer network. Trilogy provides U.S.-based sales, stocked OEM parts, factory-authorized service, and lifetime phone/email technical support from Belcamp, Maryland.
Sunrise angle lines are imported and distributed exclusively in the U.S. by Trilogy Machinery in Belcamp, Maryland, and are sold and supported through Trilogy’s nationwide network of dealers.
A CNC angle line is an automated machine that punches, marks, and shears structural angle (and often flat bar) to length directly from a part file, replacing manual layout, ironworker punching, and saw cutting.
Yes. With optional flat-bar tooling the ALS shears flat bar from 2″×¼″ up to 6″×½″ with no slug loss, alongside its angle capacity.
Yes. Two independent punches per leg run on tandem 66-ton cylinders, punching up to 1.5″ — including uneven-leg angle, with the gauge line based on the taller leg.
Yes. The controller imports DXF/NC1 and works with Tekla output, plus nesting and multi-pattern templates.
The shear cuts to length without punching out a slug and drops a short (~6″) end scrap, keeping material waste low across a run.
Each ALS carries an on-site parts & labor warranty of 2 years or 2,500 working hours, plus lifetime technical support by phone and email. After the on-site warranty, phone, email, and text help continue at no charge; only on-site technician visits are billed as a service call. OEM parts and factory-trained technicians are based in Belcamp, Maryland.
It consolidates measuring, marking, punching, and cutting into one automated pass, reducing labor and handling per part and improving length and hole-pattern consistency on repeat work.
Yes. An angle auto-loader holds up to 8 sticks of angle and is expandable to 40′ (as on the ALS 1506D with Auto Loader), for higher-volume, less hands-on production.
| Model | Capacity | Description | Price | Status | Info | |
|---|---|---|---|---|---|---|
 | Sunrise ALS 1506D – Angle Line System Capacity: Angle Processing Line | Quad -Punches | 6″ Angle | 6″ Flat Bar | Up to 50 Feet In-Feed | Rack and Pinion System | Angle Processing Line | Quad -Punches | 6″ Angle | 6″ Flat Bar | Up to 50 Feet In-Feed | Rack and Pinion System | New, Angle Processing System, 20′ Rack and Pinion In-Feed, 6″ Angle, 6″ Flat Bar, Dual 66 Ton Cylinders, Dual-Punch Heads featuring 4 Punches, Dot-Peen Marking and more! | $239,950.00 – 20 Foot system | $294,950.00 – 40 Foot System | On Order | Get a Quote |
 | Sunrise ALS 1506D – Angle Line System with Auto Loader Capacity: Angle Processing Line | Quad -Punches | 6″ Angle | 6″ Flat Bar | Up to 50 Feet In-Feed | Rack and Pinion System | Angle Processing Line | Quad -Punches | 6″ Angle | 6″ Flat Bar | Up to 50 Feet In-Feed | Rack and Pinion System | New, Angle Processing System, 20′ Rack and Pinion In-Feed, 20′ Auto-Loader, 6″ Angle, 6″ Flat Bar, Dual 66 Ton Cylinders, Dual-Punch Heads featuring 4 Punches, Dot-Peen Marking and more! | $349,950.00 – 20 Foot system | $434,950.00 – 40 Foot System | On Order | Get a Quote |
