SUNRISE ALS | Automatic Angle Processing System

Sunrise ALSThe SUNRISE ALS is a fully automatic angle processing system with the option to process flat-bar as well. The operator loads the angle onto the all-steel in-feed rollers, the system engages the material with pneumatic clamping and squaring devices and then processes the material by automatically punching both legs of the angle and shearing to length utilizing the industrial strength rack and pinion drive system.

Shearing Capacity – 160 Ton Shear:
Angle: 2″ x 2″ x 1/4″ up to 6″ x 6″ x 1/2″ – No Slug Loss
Optional Flat Bar: 2″ x 1/4″ up to 6″ x 1/2″  – No Slug Loss
Punch Capacity Per Leg: 1.5″ up to the rated tonnage Material – 65,000 PSI Tensile. Optional: Dual 1.5″ Capacity Punches per Leg.
Positioning Speed: Up to 40′ per Minute – Variable Speed
Accuracy: +/- 0.006″/ Foot
Controller: NEXCOM PC – 15″ Touch-Screen Controller featuring multi-program memory, nesting ability, multiple pattern templates, DXF Import, TeamViewer Remote Diagnostic, WiFi, USB – See Demo Below.
Sunrise APS

Standard Features:

20′ In-Feed with Rack-and-Pinion Drive System, expandable up to 40′

– Hydraulic Punch Stripper; Hydraulic Hold-down for shearing. Pneumatic hold-downs for in-feed.

– Dual Punch Feature – Allows one punch, up to 1.5″ capacity, per leg of angle with tandem 66 ton punch cylinders.

– No slug loss shear-cut featuring multi-sided blades.

– Quick Punch and Die Change – Average Tooling Cost $80/Set

–  Automatic Pneumatic Material Clamping and Squaring

Fully enclosed punching and shearing operations for operator safety including interlocked access doors to provide ability to change punch and die, access hydraulic and electrical components and more. – Integrated cooling system with hydraulic oil cooler.
Sunrise ALS

Optional Features:

– Stamping/Marking Station

– Light Curtain Safety System

– Additional punch per leg, for a total of 4 punches.

– Automatic lubrication system with programmable spray pattern.

– Auto-Loader for Angles.


SUNRISE ALS – Angle Line Video

SUNRISE PC Controller Demonstration


All Capacities in Steel – 65,000 PSI Tensile Strength

<br>20' In-feed table with squaring rollers <img src=image/plate4.jpg border=1><br>Touch-screen controller featuring multiple programs <img src=image/plate3.jpg border=1><br>Linear-Rail mounted squaring arm <img src=image/plate2.jpg border=1><br>Knurled drive roller featuring dual proximity sensors for accurate plate positioning <img src=image/plate1.jpg border=1><br>Mitsubishi Servo Motor Driven featuring dual linear encoders <br>Optional Hydraulic Plate Shear Hold-Down <br>Optional Hydraulic Angle Shear Hold-Down
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