Sunrise ACPS Channel System
sunrise ACPS Series

Automatic Channel Processing System

The Sunrise Channel Line System – ACPS – is a versatile and fully automated channel line solution that efficiently processes channel webs from C3 to C6 without the need to change blades. It offers punching and shearing capabilities, enhancing accuracy and productivity in metal fabrication applications.

ACPS:Operation

Step 1

Load

The operator loads channel onto the all-steel in-feed rollers — 20′ standard, expandable to 50′.

Step 2

Feed

The system pneumatically clamps and squares the channel, then measures length on the rack-and-pinion drive.

Step 3

Punch & Shear

Two independent punches work the web, and the rapid shear cuts to length — C3 to C6 on the same blades.

Step 4

Finished Part

The system retracts, drops as little as 6″ of scrap, and returns to load position for the next part.

A touchscreen Windows control, fully guarded punching and shearing, and TeamViewer remote diagnostics make the ACPS easy to run and easy to support — with minimal operator training required.

ACPS:Capacities and Specs

Capacity
C3 – C6 Channel
Processes channel webs from 3″ to 6″ (C3–C6). A quick-adjustment tool lets the operator change sizes on the fly — without changing blades.
Shearing
90-Ton Shear
Rapid shear system transitions C3–C6 with multi-sided blades and adjustable blade gap, losing only a ½″ slug per cut plus about 6″ of end scrap.
Punching
60-Ton Dual Punch
A high-speed 60-ton cylinder on linear rails carries two independent punches, each programmable for web punching up to 1.5″ at full tonnage. Multi-punch head forms keyholes and teardrops.
Accuracy & Speed
±0.006″/ft · 50′/min
Repeatable hole and length placement with a 3–4 second cycle time, positioned fast on a variable-speed rack & pinion drive.
In-Feed
20′ – 50′
20′ of rack-and-pinion in-feed standard, expandable to 50′ with machined steel tubes.
Controller
Touchscreen Windows
Multi-program memory, nesting, pattern templates, DXF/NC1 import, TeamViewer remote diagnostics, WiFi and USB.
Warranty & Support
2 Yr / 2,500 Hr
On-site parts & labor warranty, plus lifetime phone/email support. Stocked OEM parts & factory technicians in Belcamp, MD.

Have questions on your application? We’re here to help – contact our experienced team today.

ACPS:Features

Standard Features

  • Blade-free size changes

    A quick-adjustment tool moves the shear from C3 to C6 without changing blades, so mixed-size runs don’t stop the line for a tooling swap. Multi-sided blades and an adjustable blade gap extend edge life.

  • Automatic clamping & squaring

    Pneumatic clamps square every piece before it’s punched or sheared, so hole patterns stay true down the length of the channel. Hydraulic hold-downs for the punch and shear firmly clamp the material during operation.

  • Fully guarded work zone

    Punching and shearing run inside a fully enclosed frame with interlocked doors, keeping operators clear of the tooling while the line is in production. A multi-point camera system adds visibility into the work area.

  • Integrated hydraulic oil cooling

    An onboard oil cooler and filter hold temperature steady through long runs, so punch performance stays consistent from the first part of the shift to the last.

  • Office-to-floor file flow

    Detailing output drops straight into the machine — import DXF/NC1 by WiFi or USB and nest at the control, with multi-program memory and pattern templates, and no manual re-entry.

  • Remote diagnostics & lifetime support

    TeamViewer lets a Trilogy technician see the control screen and work through an issue with your operator in real time — often resolving it without a service visit.

Optional Features

  • Light curtain safety system

    An optical safety barrier around the work zone stops the machine if anything breaks the plane, for shops that want guarding beyond the standard interlocked enclosure.

  • Extended in-feed sections

    Additional machined-steel in-feed sections carry the line out to 50′, letting you run full stock lengths without cutting material down first.

  • Multi-seat software license

    Adds offline layout seats so detailers can build and nest programs at their own desks instead of queuing at the machine control.

Not sure which machine is right for you? Contact our experienced team today.

ACPS:IN-STOCK models

Sunrise ACPS – Channel Processing System

$279,500 – 20′ System $329,950 – 50′ System

New, Channel Processing System, 40′ Rack and Pinion In-Feed, 3″ – 6″ Capacity, 60-ton High-Speed Punching Cylinder, 90-Ton Shearing Cylinder, Dual-Punch Heads featuring 2 independent Punches with 1.5″ Capacity, and more!

Capacity: Channel Processing Line | 3″ – 6″ Channel | Dual 1.5″ Punch Capacity | 40′ Rack and Pinion System

ACPS:Frequently Asked Questions

Who is the U.S. distributor for Sunrise channel processing machines?
Trilogy Machinery is the exclusive United States importer and distributor for Sunrise, supported by a nationwide network of dealers. Trilogy provides U.S.-based sales, stocked OEM parts, factory-authorized service, and lifetime phone/email technical support from Belcamp, Maryland.
Where can I buy a Sunrise ACPS in the United States?
Sunrise channel lines are imported and distributed exclusively in the U.S. by Trilogy Machinery in Belcamp, Maryland, and are sold and supported through Trilogy’s nationwide network of dealers.
What is a CNC channel line?
An automated machine that punches and shears structural channel to length directly from a part file, replacing manual layout, drilling, and saw cutting.
What size channel can the ACPS process?
Channel webs from C3 to C6 (3″ to 6″). A quick-adjustment tool changes sizes on the fly using the same blades.
Do I need to change blades between channel sizes?
No. The rapid shear system transitions from C3 to C6 on the same blades using a quick-adjustment tool — one of the biggest time savers on mixed-size work.
How much material does the shear lose?
The ACPS shears with a ½″ slug per cut, plus as little as 6″ of end scrap per run.
How large a hole can the ACPS punch?
Up to 1.5″ at full tonnage on a 60-ton cylinder, with two independent punches each programmable for web punching. A multi-punch head also forms keyholes and teardrops.
Can it import DXF or NC1 files?
Yes. DXF and NC1 files import over WiFi or USB, with multi-program memory, nesting, and multiple pattern templates at the control.
What support and warranty come with the ACPS?
A 2-year / 2,500-hour on-site parts and labor warranty, plus lifetime technical support by phone and email. OEM parts and factory-trained technicians are based in Belcamp, Maryland.
How does the ACPS compare to manual layout and drilling?
It consolidates measuring, marking, punching, and cutting into one automated pass, with a 3–4 second cycle time, reducing labor and handling per part on repeat work.
What industries use a channel line?
Channel clips, brackets and bracing bars for structural fabricators, plus tower builders, track and rail, truck chassis, and lawnmower manufacturing.
Customer Reviews

They’re very dependable, great machines.

I can’t say how great Trilogy is to work with – they’re service technicians are great!

John Leithoff

Pittsfield Machine, Inc.

We’re here for you.

Whether you need assistance with troubleshooting a problem, help with maintenance and repair, or simply want to learn more about the features and capabilities of your machinery, we have the knowledge and expertise to provide you with the information you need.

Service & Repairs

We offer a wide range of parts and services to help you maintain and repair your equipment. Whether you need a replacement part for a specific machine or general maintenance services, we have you covered.

Product Literature

Our product catalogs feature detailed information about our full range of Sunrise products, including specifications, features, and applications. With this information, you can select the best solution for your specific needs.

Exclusive U.S. Distributor

Trilogy Machinery & Sunrise

Trilogy Machinery is the exclusive United States importer and distributor for Sunrise, supported by a nationwide network of dealers. Every Sunrise ALS is backed by U.S.-based sales, stocked OEM parts, a factory-authorized service team, and lifetime phone & email support.

Based in Belcamp, Maryland – Just north of Baltimore!

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